COATING PROCESSES
Technology that redefines surfaces
Bond to the substrate
Metal or electroplated ABS substrates serve as the base material for electroplated diamond tools. These substrates are either manufactured in-house or supplied by customers, and we can accommodate a wide variety of geometries and apply partial coatings.
During the coating process, we embed the abrasive particles (diamond or sapphire grains) in a nickel matrix, thereby creating a strong bond with the base material. The coating can be precisely applied to the required areas by masking off the areas that are not to be coated. Since the coating process is carried out at approximately 50°C, the strength properties of the workpieces are preserved.
The following materials are suitable for coating with diamond or sapphire grains:
- Carbon steel
- Stainless steel
- Brass
- Copper
- Aluminum
- Electroplated ABS
REM-ADMISSION
Electroplated grit.
DIAMOND GRIT
WILOFA DIAMANT offers a wide variety of grain sizes and geometries to provide the perfect diamond grain for every application.
The diamond grain sizes in stock range from 7 μm to 1001 μm
For different applications, various parameters must be considered to ensure optimal coating performance. For specialized, high-stress applications, a block diamond grain is suitable, which significantly increases the service life of the tools.
For other tools, the application requires a grain with superior cutting performance to achieve the fastest possible material removal using self-sharpening grit.
CBN GRIT SIZE
GRAIN TABLES FOR DOWNLOAD
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Here you will find a clear overview of our available particle sizes and the corresponding material types. This will help you quickly select the right product for your application.
Our diamond tools stand out for their specific functionality:
- Industrial production and mechanical engineering
- Medical technology
- Ceramic and glass processing
- Plastics processing
- Jewelry industry
- Dental technology: dental instruments and dental tools
- Tool manufacturing: diamond coating of screwdriver bits and similar items
- Printing industry: coating of paper sheet feeders